Productivity+: Enhance Machining Accuracy with Axsys

PC-based probe software for machining centers

Productivity+

Productivity+TM gives you the ability to use a Renishaw measuring probe on a machine tool to update fixture offsets, tooling offsets, program orientation, and report on critical dimensions and tolerances. It also assists in lights-out manufacturing and running a machine tool without an operator.

Productivity+ provides an easy-to-use platform for incorporating simple measurement functionality and more advanced in-process intelligence into machining programs. It can simplify a wide range of measurement and process control tasks, such as component set-up, verification of critical features, and process development.

Program and simulate a Renishaw probe for your machine tool. Improve process control and reporting of your machine tool’s performance. Available with Mastercam Mill products. Perform simple measurements and alignments to set up and validate your parts at the machine tool.

Productivity+ is a great solution for any shop that wants more control and information about the manufacturing process.

simple-to-use programming environment

Productivity+ provides a simple-to-use programming environment for spindle probe and tool setting cycle as well as incorporating measurement and inspection probe routines and in‑process decision making into machining cycles.

Features & Benefits

No G-code programming experience required.
Ability to program direct from solid models.
Comprehensive database of Renishaw probes.
Program visualisation detects potential probe collisions.
Constructs virtual features from existing geometry.
Incorporates probe qualification and tool setting routines.
Reports on feature geometry, tolerance and updates.
Embeds probing routines into existing machining code.
In-process control, decision making and adaptive programming.
Inspects the component before it leaves the machine tool.
Extends functionality through custom macros.

Overview

It can simplify a wide range of common tasks, such as component set‑up and part verification, and can assist in three core areas of a machining process.

Predictive: process‑setting tasks – such as job set‑up, part and tool identification – implemented before machining to ensure that the process runs smoothly.
Active: in‑process control tasks – such as tool condition monitoring, tool geometry updates and adaptive machining – implemented during machining to allow adaptation to variations in real‑time cutting conditions.
Informative: post‑process reporting tasks provided after machining to provide users with information about a completed process and to help with decision-making for subsequent operations and processes.

How Productivity+ Enhances Machining Operations

Productivity+ is designed to significantly enhance machining operations by automating measurement tasks that are crucial for maintaining precision. Through the integration of Renishaw measuring probes, the software allows for real-time updates of fixture and tooling offsets, which directly contributes to improved accuracy and reduced setup times.

For example, by utilizing in-process control tasks, users can monitor tool conditions and adjust parameters on-the-fly, ensuring that machining processes remain efficient and responsive to variations. This capability not only minimizes downtime but also enhances the overall quality of the finished products.

Real-World Applications of Productivity+

The versatility of Productivity+ makes it applicable across various manufacturing sectors, from aerospace to automotive. Manufacturers can leverage the software for tasks ranging from complex part setups to routine quality checks, showcasing its adaptability in different operational contexts.

For instance, in the aerospace industry, where precision is paramount, Productivity+ can be used to verify critical dimensions of components during the production cycle, ensuring compliance with stringent industry standards. This real-world application highlights the software's ability to meet the unique demands of high-stakes manufacturing environments.

Comparative Analysis of Measurement Technologies

Understanding how Productivity+ stands out among various measurement technologies is essential for manufacturers looking to optimize their processes. Compared to traditional measurement methods, which often rely on manual input and verification, Productivity+ automates these tasks, reducing the risk of human error and increasing efficiency.

Moreover, while other systems may offer basic measurement capabilities, Productivity+ provides advanced features such as adaptive machining and detailed reporting on tolerances and dimensions. This comprehensive approach not only enhances productivity but also supports manufacturers in achieving their quality assurance goals more effectively.

Future Trends in Measurement Technology

As manufacturing continues to evolve, the future of measurement technology is poised for significant advancements. Innovations in automation, artificial intelligence, and data analytics are expected to further enhance the capabilities of software solutions like Productivity+.

For example, the integration of AI could lead to even more sophisticated predictive analytics, allowing manufacturers to anticipate issues before they arise and optimize their operations proactively. Staying ahead of these trends will be crucial for manufacturers aiming to maintain a competitive edge in an increasingly complex industry landscape.